Screw Tightening
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Manual Tabletop Screw Tightening Assembly Station
 AGI designs and builds low-cost screw tightening and assembly solution for your assembly applications with process verification capability. These economical solutions ensure you can deliver quality parts at a repeatable level, confidently. Our Manual screw systems include:
- ASG-SD2500 Transducerized Closed Loop Torque Controlled Driver and X-PAQ™ Controller
- Linear Torque Arm and Tool Balancer
- Dedicated Machined Nest for Part Assembly, Poka-Yoke for anti-rotation.
- Hinged Lid with Screw Guides to Protect your Product from Damage.
- Integrated UUT Sensor in nest with part Locking Latch. Verify Batch Complete and Good Run Downs, before part can be removed.
- Click Series PLC Control and Power Supply Integrate the X-PAQ™ and fixture together.
- Small NEMA Enclosure for System Controls
- Integrated Red/Green Light with Audible Alarm
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Semi-Automated Screw Tightening Assembly Station
 Semi-Automated screw machines are ideal for medium to high volume applications. The closed loop torque-controlled system validates the manufacturing process requirements prior to releasing the part to the operator. Auto feed vibratory bowl delivers the screws to the driver within a second. Integrated barcode scanner provides traceability and data export to plant MES networks.
- ASG-SD2500 Transducerized Closed Loop Torque Controlled Driver and X-PAQ™ Controller
- Auto Feed Screw System, with vibratory, low noise coated feeder bowls
- Linear Torque Arm and Tool Balancer
- Proface™ HMI for Operator Interface which Includes UUT Recipe Editor and Maintenance Screens
- Integrated Barcode Scanner for Data Logging Torque Values and Serial Numbers to your MES System
- Optional Locking bowl feeder with bar code access to prevent screw mixing.
- AGI’s Controls Engineers prefer PLC’s: Allen Bradley™, Omron™, Mitsubishi™
Integrating an X-PAQ™ with a torque arm with absolute encoders provides feedback to disable or enable the handheld tool based upon preprogrammed locations for proper Fastener Sequence.
Complete Error-Proofing
- Ensures Correct Fastener Sequencing
- Accurate and Repeatable Torque
- Maintains Tool Alignment with Fasteners
- Reduce or Eliminate Rework
 Intuitive and User-Friendly HMI
 Visual Screw Sequence Guide Operator using CAD Drawings or Assembly Photos- Stores up to 500 Assembly Sequences
- Digital I/O Allows Interfacing with Controllers and Onboard System PLC
- Quick Change Tooling
- Designed with Poka-yokes for Anti Reversal
- Screw Guides to protect products from damage.
- Part Profile Mistake-proofing to Prevent Mis-Loading Parts
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Automated Robotic Screw System
For high volume, where speed and precision are necessary, AGI delivers turnkey automated screw systems that are modular and expandable. Features Include:
- ASG-SD2500 Driver and X-PAQ™ Controller
- Visumatic VPM™ Screw Feed Module with Low Noise Vibratory Bowl Feeder on Drawer Slide for Easy Access
- Dual Axis IAI™ Linear Actuators with Absolute Encoder for Precision UUT Position
- Keyence™ Standup Light Curtain for Open Access for Load and Unload
- Keyence GT-2™ High-Accuracy Digital Contact Sensor for Screw Height Verification
- Integrated Barcode Scanner for Logging Torque and Assembly Data
- Quick Change Tooling for Modular Fixtures, with Hypertronic™ and SMC™ quick change connections
- Proface™ HMI and Biometric Scanner for Operation and Failed UUT Displacement
- Rugged Welded or Extrusion Frames
Our Intuitive menu driven software allows our customers to change, customize and maintain the system without external software or other devices. Examples:
- Straightforward Screens are Simple to Follow and Understand
- Assembly Recipe Editor Allows you to Create or Modify Existing Assemblies
- Adjustable Limits for Pass/Fail Requirements
- I/O Maintenance Screen to Verify or Debug Peripheral Equipment
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